Skip to main content
Get startedBook a call
Custom boxes · printed vessels · joined-up production

Custom packaging and bespoke printed boxes, made around your product.

Build the box, insert, print finish and primary vessel as one considered packaging system—from the first dimensions and artwork review through to manufacture and delivery.

Structure
Boxes, inserts, carriers and display formats.
Decoration
Print, foil, embossing, coating and colour.
Vessels
Plastic, glass, tins and coordinated outer packs.
Explore the options
Selected packaging projects

See the format, material and finish in context.

Move through real examples of bespoke boxes, fitted inserts and printed plastic, glass and metal vessels. Each project links directly to the relevant guidance below.

Open black rigid whisky presentation box with a fitted bottle compartment and gold detailing
Rigid presentation / fitted bottle
01 / 07

Rigid presentation / fitted bottle

Structure, reveal and finish working as one premium pack.

A rigid format creates space for a deliberate opening sequence, a secure product fit and controlled foil or embossed detail.

  • Rigid box
  • Fitted insert
  • Foil detail
Explore custom box formats

Project 1 of 7: Structure, reveal and finish working as one premium pack.

Start with what goes inside

Bespoke means more than putting a logo on a box.

The most useful packaging brief starts with the product, not a preselected template. Fit, protection, opening, printing and packing all need to support the same outcome.

Custom packaging can change the dimensions, structure, material, insert, closure, print area and finish. It can also coordinate the vessel inside with the carton, carrier or presentation box around it.

01

FitInternal size, product orientation, weight and movement.

02

ProtectionBoard strength, dividers, cavities and transit handling.

03

PresentationOpening sequence, product reveal and how components are removed.

04

PrintArtwork coverage, colours, legibility and material compatibility.

05

PackingHow the pack is assembled, filled, closed, stored and delivered.

Custom printed boxes

Choose the box format by what it needs to do.

A presentation box, folding carton, ecommerce mailer and retail display solve different problems. Structure comes first; the print and finish should make that structure easier to recognise and use.

Production note / 01

Before artwork: confirm the internal dimensions, product orientation, opening face and how the pack will be filled.

Black rigid whisky presentation box with a fitted bottle compartment and gold detailing
Premium presentation
01 / Box format

Rigid presentation boxes

For premium gifts, launches and high-value products where structure, opening sequence and presentation need to work together. Discuss board wrap, closure, insert, edge detail and how the product is removed.

  • Lift-off lid, hinged or drawer formats
  • Fitted inserts and product wells
  • Foil, embossing and tactile wrap options
Discuss this format
Tall red custom printed bottle carton with bold black typography
Retail-ready structure
02 / Box format

Folding cartons and bottle boxes

A versatile route for retail products, supplements, skincare, bottles and secondary packaging. Dimensions, tuck style, board, print coverage and any window or internal support should be defined before artwork is finalised.

  • Straight or reverse tuck formats
  • Bottle cartons and product sleeves
  • Windows, supports and locking features
Discuss this format
White custom printed mailer boxes with green interiors holding amber glass bottles
Protection plus arrival
03 / Box format

Mailer and ecommerce packaging

Designed around transit, packing speed and the unboxing moment. The product, void space, insert, closure, tear strip and print inside the lid can all be considered as one practical system.

  • Printed interiors and opening messages
  • Tear strips and return-friendly closures
  • Product dividers and transit fit
Discuss this format
Black custom printed retail-ready display box holding individual snack pouches
From transit to shelf
04 / Box format

Display and retail-ready packs

For products that need to travel, open and present cleanly at retail. Consider unit count, shelf footprint, tear-away areas, replenishment and which faces remain visible after the outer section is removed.

  • Counter and shelf-ready display
  • Tear-away or removable fronts
  • Can, pouch and sachet organisation
Discuss this format
Inserts, dividers and product fit

Hold each component where the customer expects to find it.

The insert is not an afterthought. It influences protection, presentation, packing time, material use and how easily the product can be lifted out. Send accurate dimensions and, where possible, physical samples.

Single-product fitControl movement and create a deliberate reveal.
Multi-product setsOrganise different sizes, accessories or a usage sequence.
Transit and presentationBalance protective support with an easy removal experience.
Review your product fit
Open printed skincare mailer box holding a cream jar and serum bottle beside a flat structural template
Structure before assembly
Orange presentation box with individual insert compartments for three products
Fitted cavities
Presentation box insert holding ten small glass vials in even rows
Repeated-unit spacing
Packaging printing and finishes

Use print and finish to clarify the brand—not to hide a weak structure.

The correct route depends on the substrate, artwork, colour count, print area and handling expectations. These are the main options to discuss when shaping a production brief.

Production note / 02

Supply vector logos, identify critical brand colours and separate foil, embossing or spot-finish artwork onto clearly named layers.

01

One-colour and spot-colour print

A focused route for precise logos, technical information or restrained brand systems. Ink, substrate colour and coverage all affect the finished appearance.

02

Multi-colour and full-colour print

Useful for illustrations, gradients, photography and complex brand palettes. Artwork, colour expectations and registration need reviewing against the chosen material and process.

03

Foil and metallic detail

Adds controlled reflective detail to logos, typography or borders. Foil colour, coverage, position and the underlying surface should be assessed together.

04

Embossing and debossing

Raises or presses selected artwork to introduce a tactile feature. Detail size, board construction and proximity to folds can influence what is achievable.

05

Spot gloss and UV effects

Contrasts selected glossy areas against a more restrained surface. It works best when the highlighted artwork has a clear purpose rather than covering every element.

06

Matte, gloss and coated appearances

Surface sheen changes colour, touch and perceived depth. The right route depends on material, handling, target look and any printing that needs to sit above or below the finish.

Printed vessels

Plastic, glass and tin can carry the brand before the outer box is opened.

Primary packaging needs its own material and decoration decisions. When the vessel and outer packaging are developed together, colour, hierarchy, protection and shelf presentation can feel intentional across the whole range.

Production note / 03

Component drawings or physical samples help confirm curvature, seams, closures, printable area and the fit inside any secondary carton or insert.

Direct-to-container decoration can reduce reliance on a separate label and create a clean, integrated surface, but the artwork must suit the vessel shape and available print area.

Coordinated secondary packaging connects the jar, bottle, tin or can with a carton, carrier, insert or presentation box that protects it and controls how it is introduced.

01 / Material route

Plastic

Printed plastic jars, tubs, bottles and pumps

Plastic vessels offer a wide range of shapes, colours, closures and dispensing formats. The print route should be considered with the resin, curvature, available print area, cap or pump and how the pack will be handled in use.

Useful starting informationTell us the vessel material, capacity, colour, closure, artwork colours and required print area.
Ask about plastic decoration
02 / Material route

Glass

Printed and coated glass bottles and jars

Clear, frosted and coloured glass can create very different outcomes from the same artwork. Shape, wall colour, coating, print position, closure and product visibility should be reviewed as one composition.

Useful starting informationTell us whether the glass is clear, coloured or frosted, and share the finish reference you want to achieve.
Ask about glass decoration
03 / Material route

Tin and metal

Printed tins, cans and coordinated outer packaging

Metal vessels can work as the primary branded pack or as one part of a larger presentation system. Shape, seam, lid, print area and the way the tin or can sits inside a carrier, carton or insert all matter.

Useful starting informationTell us the existing component specification or share a physical sample so decoration and secondary packaging can be considered together.
Ask about tin and metal decoration
Spray coating and multi-colour printing

Colour can cover the vessel, sit on the surface—or do both.

A strong brief separates the base colour or coating from the printed graphics applied over it. Material, shape, colour reference, artwork and expected handling all influence the route to test.

01 / Spray-coated appearance

Build the base colour and surface character.

Solid colour, frosted, matte, gloss, gradient and metallic appearances can change how glass or a suitable vessel reads before any logo is applied. Coverage, masking, finish reference and closure colour should be defined together.

  • Share a physical finish reference or a clear colour target.
  • Define full, partial or gradient coverage.
  • Confirm where printing must sit over or beside the coating.
Yellow coated glass candle jar with a white lid and printed branding
Solid colour appearance · glass candle jar
02 / Multi-colour print

Plan graphics around curvature and registration.

Multi-colour artwork can combine typography, illustrations and gradients, but every colour and detail must stay legible on the available surface. Curvature, seams and the visible product can all change the result.

  • Separate colours and identify critical brand matches.
  • Keep fine detail away from difficult curves or interrupted areas.
  • Review a proof or sample when registration and colour are critical.
Orange and pink gradient plastic bottle with high-contrast white branding
Gradient colour field · printed plastic bottle
Frosted glass serum bottle with black print and a metallic silver cap
Frosted glass
Orange and blue plastic pump bottle with multi-colour printed branding
Multi-colour plastic
Frosted glass candle jar with a black and white printed paperboard sleeve
Vessel plus sleeve
Black plastic supplement bottle with bright pink and white branding
High-contrast colour
Compare the routes

Match the format to the product and the job it has to do.

This is a starting point, not a fixed specification. A physical product, component sample or accurate drawing helps the team assess the most appropriate structure and decoration route.

Packaging routeTypical purposeStructural priorityDecoration focus
Rigid presentation boxPremium sets and giftingFit, closure and opening sequenceWrap, foil, embossing and insert
Folding cartonRetail products and bottlesEfficient structure and shelf faceOne-colour or multi-colour print, windows and varnish
Mailer boxEcommerce and subscriptionTransit protection and packing speedExterior and interior print, tear strip and messaging
Display packPouches, sachets, cans and retail unitsShelf footprint and tear-away behaviourHigh-visibility branding and product organisation
Plastic vesselBeauty, wellness and supplementsMaterial, shape, closure and handlingDirect print, label or coated-colour route to assess
Glass vesselSkincare, candles, fragrance and premium productsClarity, frosting, coating and closureScreen/direct print, coating and metallic detail to assess
Tin or canFood, drink, gifting and reusable packsLid, seam, print area and secondary fitPrinted surface plus carrier, carton or fitted insert
From brief to delivery

A clearer brief creates a better route to manufacture.

You do not need every answer before contacting us. Start with the product and the outcome; the next decisions can then be made in the right order.

Open skincare mailer box beside its flat structural dieline and packed products
Dieline · packed format · physical product
A production brief, not a moodboard

Connect the visual idea to the dimensions, material and packing sequence.

Input
Product, measurements, quantities and artwork status.
Decision
Structure, vessel, insert, print route and finish.
Approval
Fit, colour, artwork position and production-ready files.
  1. 01

    Brief the product

    Share the product dimensions, weight, vessel or box requirement, quantity, target market and how the pack will be filled and used.

  2. 02

    Define the route

    We assess the structure, substrate or vessel, insert, print area, closure and finish references needed to build a workable specification.

  3. 03

    Review artwork and finish

    Artwork is checked against dielines, curved surfaces, colour count, legibility, folds, seams and the limitations of the chosen material.

  4. 04

    Sample and approve

    Where the project requires it, a sample or production proof helps confirm fit, opening, colour and finish before the main run moves forward.

  5. 05

    Manufacture and deliver

    Approved packaging moves into production, quality review and delivery in the format agreed for your filling, packing or launch plan.

What to send with your enquiry

Seven details that make the first conversation more useful.

  • 01Product or vessel dimensions
  • 02Material or component specification
  • 03Estimated quantity
  • 04Artwork status and colour count
  • 05Finish references or sample photographs
  • 06How the pack will be filled and assembled
  • 07Delivery location and target timing
Start your packaging brief
Built around the market

Explore packaging by product sector.

See how structure, print and vessel choices change across different product categories.

Frequently asked questions

Questions to answer before a custom packaging project moves forward.

If your product or finish is unusual, send photographs or a sample. The earlier the physical requirements are understood, the easier it is to assess a suitable route.

Ask a different question
What makes packaging bespoke?

Bespoke packaging is designed around a specific product, brand and route to market rather than selected as an unchanged stock format. Dimensions, structure, insert, material, print, finish, opening sequence and delivery format can all form part of the brief.

What types of custom printed boxes can Prest help me explore?

Projects can include rigid presentation boxes, folding cartons, bottle cartons, mailer boxes, ecommerce packaging, display packs, sleeves, carriers and fitted multi-product sets. The right route depends on the product, quantity, presentation goal and packing process.

Can you design packaging inserts around my product?

Yes, an insert can be considered as part of the structure. Accurate product dimensions, weight, orientation and the order in which items should be removed are important starting points for assessing cavities, dividers or supports.

Can plastic bottles, jars and tubs be printed?

Many plastic components can carry direct print, labels or other decoration, but suitability depends on the exact plastic, shape, surface, print area, artwork and handling requirements. Share the component specification or a physical sample for assessment.

Can glass bottles and candle jars be spray coated and printed?

Coated, frosted, clear and printed glass appearances can be explored. The appropriate route depends on the glass, shape, closure, colour reference, coverage, artwork and intended use. A finish sample is useful when colour or tactile appearance is critical.

Can tins and cans be included in a custom packaging project?

Yes. A tin or can can be considered as the primary branded component and then coordinated with a carton, carrier, display pack or fitted presentation box. Existing component specifications help define print area and fit.

Is multi-colour direct printing possible?

Multi-colour decoration can be assessed for boxes and suitable vessels. The number of colours, registration, gradients, fine detail, surface curvature and substrate all influence the recommended process and artwork setup.

What information do you need to quote custom packaging?

Send product dimensions, material or vessel specification, quantity, artwork status, colour and finish references, packing method, delivery destination and target timing. Photographs or physical samples can help explain fit and presentation requirements.

Can the box and printed vessel be designed as one coordinated pack?

Yes. Treating the vessel, secondary carton, insert and outer presentation as one system helps align colour, hierarchy, product protection and the opening experience.

Do I need finished artwork before contacting Prest?

No. You can start with the product, dimensions, brand direction and finish references. If artwork already exists, include it so print areas, colour count and technical suitability can be reviewed earlier.

Your product is the starting point

Bring the box, bottle, jar, tin—or just the idea.

Share the product, dimensions, artwork status and finish you are aiming for. We will help turn that information into a clearer custom packaging brief.